Although the geometry of the V joint is simple, it’s surprisingly hard to to visualise if you’ve only seen the joint on a finished guitar. So, in an attempt to make the marking out easier to understand, I’ve sketched it below.
As with all joints, the more precisely it’s marked out the better the final result. It’s crucial that the stock is sized and squared up accurately. The headstock needs to be 17 or 18mm thick to give a final thickness of 19 or 20mm after application of the veneer. The neck must be rather thicker – at least 24 or 25mm – or there won’t be enough wood at the apex of the male part of the V where it engages with the female cut out part in the headstock. The side view in the drawings of the joint above will show what I’m getting at. (Even 25mm thickness may not be enough for full engagement but I’ll show how I deal with that problem in my next post.)
It’s also important that the end grain edge at the lower end of the headstock is exactly square to the sides and faces. I ensure this with a low angle plane and a shooting board.
To begin the marking out, I scribe a centre line down both faces of the headstock with a marking gauge, being careful to scribe both faces from the same edge.
Then I mark the corners of the V with dividers, placing points 18mm either side of the centre line to form the base of the V, and a single point 42mm up from the base on the centreline to define the apex. In the photograph, the pinpoints are marked with chalk to make them more visible.
A single bevel marking knife is used to mark the sides of the V, keeping the ruler on the outside of the V. I try not to cut beyond the point of the V, particularly on the back of the headstock. It doesn’t matter so much on the front which will be covered with veneer later.
To ensure that the ruler doesn’t slip, it’s helpful to fix a strip of fine sandpaper to its underside with double-sided tape.
Here’s the V marked out on one face of the headstock. This process needs to be repeated on the other face so that both sides of the headstock are marked. I haven’t bothered to illustrate this.
Now it’s time to mark out the male part of the joint on the neck. Again, I start by scribing a centre line down both faces. Then I square a line across the upper face of the neck slightly more than 38mm from the end.
Using a sliding bevel set for the angle that I want the headstock to make with the neck (10º in this case, so the bevel is set to 80º) I scribe both sides of the neck from the line that I’ve just squared across it.
Then I square across the back of the neck at the point where the angled lines on the sides end. Finally, I mark out the V on both faces using dividers set to exactly the same dimensions that I used on the headstock. The only difference is that, when it comes to scribing the lines with the knife, I keep the ruler on the inside of the V.
Here’s the top of the neck marked out…
…and here’s the back. You can see that, on the back, the V is positioned slightly further down the neck than it is on the front.
In the next post, I’ll show how I cut out the joint.
You can see larger versions of the photographs by clicking on the thumbnails below.
3 Comments
Very nice, I teach Ukulele building. I would like to try this in the class. Thank you for sharing so clearly.
Many thanks for getting in touch. I’m glad you found it useful and hope your students do too.
Thanks for poosting this